Standard Ultrasonic Welding Press Machine

• 20kHz 2000W Ultrasonic Welding Press Machine
• 35kHz 1200W Ultrasonic Welding Press Machine

20kHz 2000W

Ultrasonic Welding Press Machine

FREQUENCY	20KHZ	POWER	2000W
DRIVE TYPE	PNEUMATIC DOUBLE ACTING AIR CYLINDER 40MM DIA	MAX FORCE	745N AT 6 BAR PRESSURE
STROKE LENGTH	20-100MM	OPERATING MODE	TIME, ENERGY , TRAVEL , US STOP AND POWER MODE
AMPLITUDE	ADJUSTABLE 50-100% IN 1% STEPS	PRESSURE CONTROL	DIGITAL PRESSURE CONTROL IN 5 STEPS

35kHz 1200W

Ultrasonic Welding Press Machine

FREQUENCY	35KHZ	POWER	1200W
DRIVE TYPE	PNEUMATIC DOUBLE ACTING AIR CYLINDER 40MM DIA	MAX FORCE	745N AT 6 BAR PRESSURE
STROKE LENGTH	20-100MM	OPERATING MODE	TIME, ENERGY , TRAVEL , US STOP AND POWER MODE
AMPLITUDE	ADJUSTABLE 50-100% IN 1% STEPS	PRESSURE CONTROL	DIGITAL PRESSURE CONTROL IN 5 STEPS

Machine Characteristics

• 1.Frequency - Operates at 20kHz / 35kHz, which is the ultrasonic frequency in which the transducers vibrate to produce ultrasonic waves.
• 2.Power Output - Capable of delivering a power of 2000W / 1200W (watts), which determines the intensity of the ultrasonic waves.
• 3.Amplitude Control - Offers adjustable amplitude settings to regulate the intensity of the ultrasonic waves for different applications or materials
• 4. Duty Cycle Control - Allows control over the duty cycle, which is the ratio of the time the ultrasonic machine is transmitting to the total cycle time. This control can be crucial in some applications to prevent overheating or overexposure.
• 5.Safety Features - Equipped with safety mechanisms to prevent overheating, overloading, short circuits, and other potential hazards.
• 6. Control Interface- A user-friendly interface or control panel that allows operators to set and adjust parameters like power, frequency, and time.
• 7.Cooling System - Incorporates an effective cooling system to manage the heat generated during high-power ultrasonic operations.
• 8.Automation Compatibility- Can be integrated with automated systems for improved productivity and consistency in manufacturing or processing.
• 9. Efficiency and Precision- Capable of delivering high precision and efficiency in the application of ultrasonic energy, ensuring consistent results.

AMG Series

Smart & connected - the worldwide requirements for easy handling and safe networking with industrial control and network environments are the basis and platform for the new ULTRAPLAST AMG automation ultrasonic generator. More than 55 years of experience in the field of ultrasonics and powerful technology “Made in Germany” by Herrmann are the guarantee for the highest quality and digital interconnectivity.

• 1.COMPACT DESIGN - Space-saving assembly of the ULTRAPLAST AMG ensures maximum freedom in planning and design. Thanks to its compact type, the generator fits into any 300 mm standard electrical cabinet models. State-of-the-art coolplate technology enables a sustainable cooling concept.
• 2.MODULARITY - ULTRAPLAST AMG is available in a large number of variants with three different weld frequencies and application-based software modules, which ensure customized device configuration. Maximum power range: 700 to 2000 Watt.
• 3.EASY TO USE - Easy installation, fast setup, straight-forward operability - handling of the ULTRAPLAST AMG is extremely simple. All major device and process data are backed up on a MicroSD card so that fast replacement of devices can be carried out without data loss. Software updates can be easily carried out via the USB interface.
• 4.DIAGNOSTICS - Due to its graphical display, the diagnostics and operating software AMGsim ensures fast and easy understanding of the weld process without the need for expert knowledge. The Ethernet network provides access to all process data during ongoing production so that users can individually perform optimization processes.
• 5.COMMUNICATION - HCI - Herrmann Communication Interface: An Ethernet interface allows for safe and fast communication of the machine controller with the ULTRAPLAST AMG. Programing components and a completed user interface accelerate the software programing. The entire functional scope is directly available for use.
• 6.CONNECTIVITY - In addition to many convenient interfaces, an analog interface is provided for direct connection of a measurement sensor to streamline the machine controller. All conventional fieldbus modules are available for connections within industrial network environments.
• 7. DIGITAL CONTROL TECHNOLOGY A universal controller carries out a brief individual PreScan of each sonotrode and thus ensures optimum vibrating behavior of the weld tool. In this way, best-possible operating conditions and gentle handling of ultrasonic components are guaranteed.

• 35kHz 1200W
• 20kHz 2000W

35kHz 1200W

AMG Series

TYPE DESIGNATION	AMG 35kHz
Width/height/depth [mm]	60
Frequencies [kHz]	35kHz
Power values [W]	1200
Operating modes	Time, energy
Distance ABS, RPN operating modes	-
Number of memories	16
MicroSD card
USB interface
Standard Ethernet interface
Herrmann Communication Interface (HCI)
Analog I/O interface	-
Fieldbus interface**	-
Diagnostics software AMGsim

20kHz 2000W

AMG Series

TYPE DESIGNATION	AMG 35kHz
Width/height/depth [mm]	274
Frequencies [kHz]	20kHz
Power values [W]	2000
Operating modes	Time, energy
Distance ABS, RPN operating modes	-
Number of memories	16
MicroSD card
USB interface
Standard Ethernet interface
Herrmann Communication Interface (HCI)
Analog I/O interface	-
Fieldbus interface**	-
Diagnostics software AMGsim

20kHz 2000W

Ultrasonic Welding Machine (L3000 model)

Type	L3000 Standard	Frequency	20kHz
Output Power	2000 W	Horn Journey	75mm
Air Pressure	1- 7 bar	Generator Type	Split Standard Generator
Mode	Timer Mode	Output Time	0.01 - 9.99s
Output Voltage	one-way 220V	Weight	100 kg
Drive	Cylinder drive	Welding area	Φ50 - Φ220

MPC Series

In addition to leading-technology products, we provide excellent, in-depth application consulting to solve joining tasks, taking economic aspects into account. For our customers, we assume both the role of consultant and application problem solver with regards to the ultrasonic joining technology for plastics.

• 1.Time - The ultrasonic output ends after the defined ultrasonic output duration.
• 2.Power - Is used as the switch-off criterion if the defined power limit is exceeded. This mode is used in spot welding, for example.
• 3.Energy - The ultrasonic output ends upon introduction of the required amount of energy. Consistent energy results in a consistent melt volume, which, in turn, ensures uniform weld strength.
• 4.Depth RPN (Reference Point Numeric) - The start point of the weld process is referenced to the point of tool contact on the component surface. From there, the weld process is active until a defined weld depth is achieved. This mode compensates for dimen- sional tolerances, which can for example occur due to different multicavity molds. The weld depth is always the same and the generated melt volume remains constant - this is vital for repeatable weld results.
• 5.Distance ABS (absolute) - In this mode, ultrasonic is switched off as soon as the sonotrode has reached its absolute end position. This operating mode is used for achieving equal and repeat- able application heights after the weld process.

• MPC Model
• MPC+ Model

MPC Model

MPC Series

TYPE DESIGNATION	HS MPC PropControl
Frequency [kHz	20
Generator output [W]	1600 / 2400
Weld force* min./max. [N] *at 8 bar	130 / 2350
Sonotrode stroke [mm]	150
Machine dimensions (w x h* x d) [mm] *at max. height setting	470 / 670 / 1382
Weight [kg]	170
Throat depth to center of sonotrode [mm]	247
Welding modes	3
Distance measurements	-
Number of weld memories	8

MPC+ Model

MPC Series

TYPE DESIGNATION	HS MPC+ PropControl
Frequency [kHz	20
Generator output [W]	1600 / 2400
Weld force* min./max. [N] *at 8 bar	130 / 2350
Sonotrode stroke [mm]	150
Machine dimensions (w x h* x d) [mm] *at max. height setting	470 / 670 / 1382
Weight [kg]	170
Throat depth to center of sonotrode [mm]	247
Welding modes	5
Distance measurements
Number of weld memories	8

HIQ Series

It's precise, flexible and economical! Experience the wealth of innovative energy from Herrmann Ultraschall with our new generation of ultrasonic welding machines. Specific, yet versatile customer requirements are at the heart of this revolutionary series like never before. The HiQ series systems provide you with the right machine to suit your application, manufacturing environment and budget.

With this new range of machines, you can now configure your welding applications in a more targeted and individual manner. Thanks to intelligent performance classifications and different variants in the machine and software environment, the HiQ series combines complex joining technologies with user-friendly, simple handling.

Outstanding technology and excellent efficiency allow us to set new worldwide standards in ultrasonic welding technology - giving you the edge.

• HIQ Dialog
• HIQ Vario
• HIQ Logic
• HIQ Solid

HIQ Dialog

HIQ Series

Performance characteristics

• Intuitive weld process control: DIALOG control
• Industrial PC with Windows® XP embedded MUI
• SpeedControl: freely programmable HMC drive system
• Flexible force profiling: up to 3 programmable weld forces + hold force
• Highly precise incremental positioning measurement
• Quality monitoring with graphic display and analysis
• Energy save mode
• Safety concept: ActiveGuard
• Integrated workspace illumination

HiQ DIALOG	20 kHz	30 kHz	35 kHz
Generator output [W]	2400 / 4800 / 6000	1800	1200
Weld force min/max* [lbf] *at 115 psi	11.2-500	6.7-320	2.2-130
Sonotrode stroke [inch]	6	5	4
Machine dimensions ( w x h* x d) [inch] *at max. height setting	29 / 61 / 28	29 / 61 / 28	29 / 61 / 28
Throat depth to center of sonotrode [inch]	10	10	10
Height adjustment [inch]	17	17	17
Control pane	15“-Touchscreen color	15“-Touchscreen color	15“-Touchscreen color
Weld modes	6	6	6
Number of weld memories	1000	1000	1000
Number of welds stored (Data & Graphs)	300 per Memory	300 per Memory	300 per Memory
Auxiliary functions (optional)	max. 6	max. 6	max. 6

HIQ Vario

HIQ Series

Performance characteristics

• Powerful weld process control: VARIO control
• Graphical recording and visualization of the weld process
• Color touch control panel, Unicode-capable
• USB interfaces
• PropControl: Proportional valve technology
• Force profiling of 2 weld forces
• Precise position measuring system
• Safety concept: ActiveGuard
• Coordinated accessories and additional software available

HiQ VARIO	20 kHz	30 kHz	35 kHz
Generator output [W]	2400 / 4800 / 6000	1800	1200
Weld force min/max* [lbf] *at 115 psi	11.2-530	6.7-330	2.2-145
Sonotrode stroke [inch]	4	4	2
Machine dimensions ( w x h* x d) [inch] *at max. height setting	27 / 66 / 28	27 / 66 / 28	27 / 66 / 28
Throat depth to center of sonotrode [inch]	10	10	10
Height adjustment [inch]	17	17	17
Control pane	15“-Touchscreen color	15“-Touchscreen color	15“-Touchscreen color
Weld modes	5	5	5
Number of weld memories	32	32	32
Number of welds stored (Data & Graphs)	100 per Memory	100 per Memory	100 per Memory
Auxiliary functions (optional)	max. 4	max. 4	max. 4

HIQ Logic

HIQ Series

Performance characteristics

• Solid and rigid machine structure
• Process-oriented control: LOGIC control
• Operation via Unicode-capable touch panel
• USB interfaces
• PropControl: Proportional valve technology
• Reliable positioning measuring system
• Operator safety includes ergonomic 2-hand activation system

HiQ LOGIC	20 kHz	35 kHz
Generator output [W]	2400 / 4800	1200
Weld force min/max* [lbf] *at 115 psi	11.2-500	2.2-130
Sonotrode stroke [inch]	4	2
Machine dimensions ( w x h* x d) [inch] *at max. height setting	26 / 66 / 29	26 / 66 / 29
Throat depth to center of sonotrode [inch]	10	10
Height adjustment [inch]	17	17
Control pane	15“-Touchscreen color	15“-Touchscreen color
Weld modes	5	5
Number of weld memories	16	16
Number of welds stored (Data & Graphs)	50 per Memory	50 per Memory
Auxiliary functions (optional)	max. 2	max. 2

HIQ Solid

HIQ Series

Performance characteristics

• Solid and rigid machine structure
• Process-oriented control: SOLID control
• Operation via keypad with Unicode-compatible matrix display
• USB interface for data exchange
• PropControl: Proportional valve technology
• Reliable positioning measuring system
• Operator safety through ergonomic 2-hand activation system

	HiQ SDM 20 kHz	HiQ SDM 35 kHz	HiQ STE 20 kHz	HiQ STE 35 kHz
Generator output [W]	2400	1200	1600 / 2400	1200
Weld force min/max* [lbf] *at 115 psi	11.2-500	2.2-130	11.2-500	2.2-130
Sonotrode stroke [inch]	4	2	4	2
Machine dimensions ( w x h* x d) [inch] *at max. height setting	26 / 66 / 29	26 / 66 / 29	26 / 66 / 29	26 / 66 / 29
Throat depth to center of sonotrode [inch]	10	10	10	10
Height adjustment [inch]	17	17	17	17
Control panel	128 x 64 Matrix monochrome	128 x 64 Matrix monochrome	128 x 64 Matrix monochrome	128 x 64 Matrix monochrome
Weld modes	4	4	2	2
Number of weld memories	8	8	8	8